Engineering Services

Engineering Services: DCS, PLC, SCADA, VAPT in OT and IT Environment

Our engineering services for Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Supervisory Control and Data Acquisition (SCADA) are designed to support the full lifecycle of your industrial automation projects on multiple domain like Power, Oil & Gas, Pulp & Paper, Marine, Metal & Mining, Sugar Industries. From hardware engineering and software development to commissioning and beyond, we offer comprehensive solutions that ensure your systems operate efficiently, reliably, and securely.

1 – Hardware Engineering

Hardware engineering is the backbone of any automation system, and our expertise in this area ensures that your DCS, PLC, and SCADA systems are built on a solid foundation.

Our Hardware Engineering Services Include:

2 – Software Engineering: Graphics and Logic Development

Software engineering is crucial for translating hardware capabilities into functional, automated processes. Our team excels in creating intuitive graphics from P&IDS and robust logic programs from SAMA Logic and Control narratives that enhance system operability and efficiency.

Our Software Engineering Services Include:

Control Logic Development: We develop precise and reliable control logic for DCS, PLC, and SCADA systems, using programming languages like ladder logic, function block, and structured text based on multiple input document like Control Narratives, SAMA document and Cause & Effect Narrative. Our logic designs are tailored to meet your specific process control requirements.

HMI/SCADA Graphics Development: We create user-friendly HMI and SCADA interfaces with the help of P&IDs for process that provide operators with real-time visibility and control over the entire process. Our graphics are designed for clarity and ease of use, facilitating quick decision-making and minimizing operational risks.

Alarm & Information Management AIMS: We develop and configure comprehensive alarm systems within DCS, PLC, and SCADA platforms, ensuring that critical process conditions are promptly flagged and addressed.

Historian: We provide Data Collection, Data Storage, Data Analysis, Data Reporting, Asset management, ERP, Optimization tools, various user on intranet.

Simulation and Testing: Before deployment, we rigorously test all software components in simulated environments, ensuring that logic and graphics perform as expected under various process conditions.

3 – Commissioning Activities

Commissioning is a critical phase in the deployment of any automation system, and our team provides thorough and methodical commissioning services to bring your systems online smoothly and efficiently.

Our Commissioning Services Include:

Pre-Commissioning Checks: We conduct detailed pre-commissioning checks, including wiring verification, loop testing, and system power-up, to ensure that all hardware components are installed correctly and functioning as intended.

Software Commissioning: Our engineers load and test control logic and HMI/SCADA configurations in the actual plant environment, making necessary adjustments to optimize system performance.

System Integration: We ensure seamless integration of DCS, PLC, and SCADA systems with other plant equipment and enterprise systems, facilitating smooth data flow and process coordination.

On-Site Testing and Calibration: We perform on-site testing, calibration, and fine-tuning of control systems to ensure they meet specified performance criteria and industry standards.

Operator Training and Handover: We provide comprehensive training to your operators and maintenance personnel, ensuring they are fully equipped to manage and maintain the new systems. We also offer detailed documentation and support during the handover process.

Why Choose Our Engineering Services?

Expertise Across Industries: Our team has more than 20 years of extensive experience in deploying DCS, PLC, and SCADA systems across various industries, including oil and gas, power generation, pharmaceuticals, chemicals, and manufacturing.

Tailored Solutions: We understand that every project is unique. Our solutions are customized to meet the specific needs of your processes, ensuring maximum efficiency and reliability.

Commitment to Quality: We adhere to the highest standards of quality in all our engineering activities, ensuring that your systems are not only functional but also durable and scalable.

End-to-End Service: From initial consultation and design to commissioning and ongoing support, we provide a complete suite of services, ensuring that your project is successful from start to finish.

 

Vulnerability Assessment and Penetration Testing (VAPT) Services in OT & IT Environments

1. Overview of VAPT in OT & IT:

Vulnerability Assessment and Penetration Testing (VAPT) are crucial for identifying and mitigating potential security risks in both OT (Operational Technology) and IT (Information Technology) environments. While IT focuses on the security of digital infrastructure, OT involves securing physical processes and machinery, making VAPT essential in safeguarding critical industries like manufacturing, energy, oil & gas, and utilities.

2. VAPT in OT Environment:

• Objective: Identify vulnerabilities in industrial control systems (ICS), SCADA, and DCS networks, ensuring operational continuity and safety.
• Challenges: OT systems are often legacy systems with limited security features, making them more vulnerable to attacks. Additionally, downtime is costly, so testing must be conducted with minimal disruption.
• Key Focus Areas:
  • Securing PLCs, RTUs, HMIs, and SCADA systems.
  • Assessing the security of industrial protocols (Modbus, OPC, Profibus).
  • Testing network segmentation and communication between IT and OT environments.
  • Identifying physical security gaps in connected devices and critical infrastructure.

3. VAPT in IT Environment:

• Objective: Identify vulnerabilities in network infrastructure, applications, databases, and endpoints to ensure data confidentiality, integrity, and availability.
• Key Focus Areas:
  • Network vulnerabilities (internal and external).
  • Web and mobile application security testing.
  • Assessing firewalls, intrusion detection/prevention systems (IDS/IPS), and endpoint protection.
  • Cloud security assessments for IT assets hosted on cloud platforms.

4. Benefits of VAPT in OT & IT:

• Risk Identification: VAPT helps identify vulnerabilities before attackers exploit them, preventing breaches in both OT and IT environments.
• Improved Compliance: Many industries must comply with regulations like NERC CIP, IEC 62443, and ISO 27001. VAPT ensures adherence to cybersecurity standards.
• Enhanced Security Posture: VAPT enhances the organization’s overall security by identifying weak points and enabling proactive defense strategies in both IT and OT infrastructure.
• Minimized Downtime and Safety Risks: In OT environments, secure systems prevent operational disruptions, ensuring continuous and safe operations.
• Threat Intelligence: Provides real-time insights into potential attack vectors and mitigates risks associated with emerging cyber threats in both IT and OT systems.

5. VAPT Process in OT & IT Environments:

• Discovery: Map and inventory all assets, systems, and networks in the IT and OT environment.
• Vulnerability Assessment: Use automated tools and manual techniques to scan for known vulnerabilities and configuration issues.
• Penetration Testing: Simulate real-world attacks to identify exploitable weaknesses and validate security defenses.
• Reporting & Remediation: Provide detailed reports with prioritized vulnerabilities, along with recommendations for patching, mitigating, or remediating the identified risks.

6. Key Differences in VAPT for OT vs. IT:

• Downtime Sensitivity: OT systems often cannot afford downtime, requiring VAPT to be non-disruptive, unlike IT systems where controlled downtime is manageable.
• Legacy Systems: OT environments often consist of legacy equipment not designed with cybersecurity in mind, whereas IT systems are regularly updated and patched.
• Real-Time Impact: Cyberattacks on OT systems can cause physical harm or disrupt critical processes (e.g., power grids), whereas IT attacks typically compromise data security.